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Corrosion Test - Salt Spray
The surfaces of steel nails are electrogalvanized to prevent corrosion due to atmospheric oxidation (rusting). This coating is particulary important when nails are to be used for external purposes and so the thickness of the applied coat and hence the resistance to rusting must be monitored constantly.

To determine corrosion resistances, electrogalvanized nails are suspended in a mist of sodium chloride solution maintained at 1 atmosphere pressure (see ASTM B117). The apparatus used to perform this operation is known as the salt spray chamber. From the time the nails enter the chamber, they are checked constantly for the first signs of corrosion. The time taken for rust to appear is then checked against in-house or customer-specified standards.

This is the definitive test for corrosion resistance. Tests are performed on random samples selected from each batch of electrogalvanized nails.

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